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Cost Improvement Product List

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Transitioning from Cutting Methods: Improving Lead Time and Costs for Small Metal Parts

MIM method that excels in producing finely detailed complex shapes with excellent strength.

A case where switching from cutting processing to MIM manufacturing improved mass production and reduced lead time. By reducing material weight by nearly 90g through hollowing, cost reduction was also achieved. Since product weight significantly impacts costs in MIM, we hollow out as much as possible. 【Product Overview】 Material: SUS304L Size: 40×35×35 【Castem's MIM Manufacturing Method】 ✅ Wide range of support from 10 pieces to tens of thousands ✅ In-house mold production allows for proposals to reduce initial mold costs ✅ ISO9001 certified for both domestic and overseas factories ✅ Wide range of materials beyond standard MIM materials, including iron, stainless steel, and titanium ✅ Capable of integrated production including precision machining, heat treatment, and plating ✅ Suitable for weights from below 1g to 100g (thickness from 0.2mm to 5mm, sizes from a few mm to approximately φ50-80) Numerous achievements in medical device parts, male/female screws, inner tubes, side pushers, etc. For small metal parts manufacturing, please feel free to contact us.

  • nut
  • bolt
  • Machine elements
  • Cost Improvement

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Precious Metal Recovery Service for Dental Technicians

Recover precious metals from low-grade scrap and contribute to cost reduction.

In the dental technology industry, precious metals such as gold and palladium are used in the production of fillings and other items. These precious metals are expensive, and even the metals discarded as scrap have value, making recovery and reuse important. Recovering precious metals is essential for reducing waste, effectively utilizing resources, and cutting costs. Our precious metal recovery service efficiently recovers precious metals like gold, silver, platinum, and palladium even from low-grade scrap. 【Usage Scenarios】 - Grinding dust after making fillings - Unwanted dental metal materials - Scrap from dental clinics 【Benefits of Implementation】 - Cost reduction through the reuse of precious metals - Reduction in waste volume - Effective utilization of resources

  • Other contract services
  • Recycling Technology
  • Resource Recycling System
  • Cost Improvement

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Reduction of defects and cost improvement through PEEK coating.

Achieved cost reductions on the scale of tens of millions of yen by reducing the defect rate by one-sixth.

In manufacturing, the occurrence of defects directly leads to increased costs, and this impact is particularly significant for high-value-added products such as metal printing. Defects caused by scratches during the transport process often create new challenges even when countermeasures are implemented. PEEKCOAT forms a highly wear-resistant protective layer on the surface of transport jigs, suppressing the occurrence of scratches by achieving stable contact conditions. In actual implementation cases, the defect rate was reduced to about 1/6, resulting in cost savings of several tens of millions of yen annually. It also contributes to reducing maintenance frequency and line downtime. This technology is suitable for those considering cost-effective process improvements. We can also provide specific effect estimates and prototype evaluations, so please feel free to contact us for technical consultations and prototype verifications.

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  • Surface treatment contract service
  • Cost Improvement

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